Spinal fusion device

ABSTRACT

A spinal fusion device is disclosed. The spinal fusion device includes a first endplate configured for fitting within a disc space and engaging with a first vertebra and a second endplate configured for fitting within the disc space and engaging with a second vertebra. The two endplates are separated by a single spacer that is positioned between the first endplate and the second endplate and maintains a pre-determined distance between the first endplate and the second endplate. The spacer contains an anterior end, a posterior end, a first lateral side, a second lateral side opposite to the first lateral side, a first surface that engages with the first endplate, a second surface that engages with the second endplate. Also disclosed are methods and instruments for implanting the spinal fusion device.

RELEVANT APPLICATIONS

This application claims priority of U.S. Provisional Application Ser.No. 61/114,636, filed on Nov. 14, 2008, which is hereby incorporated inits entirety.

TECHNICAL FIELD

The technical field is medical devices and, more particularly, spinalfusion devices.

BACKGROUND

The vertebral column, or the spinal column, is composed of a series ofconnected bones called “vertebrae.” The vertebrae surround the spinalcord and protect the spinal cord from damage. Nerves branch off thespinal cord and travel to the rest of the body, allowing forcommunication between the brain and the body. The vertebrae areconnected by spongy intervertebral discs. The intervertebral disc, whichis made up of strong connective tissues that hold one vertebra to thenext, acts as a cushion or shock absorber between the vertebrae.

Spinal fusion is a surgical procedure used to correct problems with thevertebrae and/or intervertebral disc, such as degenerative disc disease,spinal disc herniation, discogenic pain, weak or unstable spine causedby infections or tumors, vertebral fracture, scoliosis, kyphosis,spondylolisthesis, spondylosis, Posterior Rami Syndrome, and otherdegenerative spinal conditions that causes instability of the spine.

In a typical spinal fusion procedure, the intervertebral disc ispartially or fully removed. Although a number of spinal fusion deviceshave been developed, there still exists a need for a spinal fusiondevice that is capable of maintaining the height and the naturallordosis of the spine, and that can easily be assembled and dissembledin a surgical procedure.

SUMMARY

A spinal fusion device is disclosed. The spinal fusion device includes afirst endplate having a first endplate that has an anterior end and aposterior end and is configured for fitting within a disc space andengaging with a first vertebra, and a second endplate that has ananterior end and a posterior end and is configured for fitting withinthe disc space and engaging with a second vertebra. The endplates areseparated by a single spacer that maintains a pre-determined distancebetween the endplates. The spacer contains an anterior end, a posteriorend, a first lateral side, a second lateral side opposite to the firstlateral side, a first surface that engages with the first endplate, asecond surface that is opposite to the first surface and engages withthe second endplate, and locking means that releasably engages with thefirst and second endplates and allows in situ disassembly of the spacerfrom the fusion device after implantation.

Also disclosed is a spinal fusion device that includes a first endplatethat has an anterior end and a posterior end and is configured forfitting within a disc space and engaging with a first vertebra, and asecond endplate that has an anterior end and a posterior end and isconfigured for fitting within the disc space and engaging with a secondvertebra. The endplates are separated by a single spacer that maintainsa pre-determined distance between the endplates. The spacer includes ananterior end, a posterior end, a first lateral side, a second lateralside opposite to the first lateral side, a first surface that engageswith the first endplate, a second surface that is opposite to the firstsurface and engages with the second endplate. At least one of the firstand the second endplates is locked to the spacer by engaging a flexibletab into a locking slot.

Also disclosed is a method for implanting the spinal fusion device in asubject. The method includes preparing a disc space between two adjacentvertebrae, inserting a pair of endplates into the disc space, whereineach endplate comprises an anterior end, a posterior end, a lockinghole, and spikes on an outer surface, inserting a spacer between thepair of endplates, and advancing the spacer between the pair ofendplates towards the posterior end of the endplates until locking tabson the spacer engage with corresponding locking holes on the first andsecond endplates. The spacer includes an anterior end, a posterior end,a first surface that engages with the first endplate, a second surfacethat engages with the second endplate, a first flexible locking tab onthe first surface, and a second flexible locking tab on the secondsurface.

BRIEF DESCRIPTION OF THE DRAWINGS

The above-mentioned and other features and advantages of this invention,and the manner of attaining them, will become more apparent and theinvention will be better understood by reference to the followingdescription of embodiments of the invention taken in conjunction withthe accompanying drawings, wherein corresponding reference charactersindicate corresponding parts throughout the several views and wherein:

FIG. 1 is a front view of an embodiment of a spinal fusion device;

FIG. 2 is a top view of the spinal fusion device of FIG. 1;

FIG. 3A is a side view of the spinal fusion device of FIG. 1;

FIG. 3B is a side view of an endplate of the spinal fusion device 1;

FIG. 4A is a front view of adjacent vertebral bodies with the spinalfusion device of FIG. 1 disposed therebetween;

FIG. 4B is a cross sectional view of the adjacent vertebral bodies andthe spinal fusion device of FIG. 1 taken along line A-A of FIG. 4A;

FIG. 5 is a perspective view of a spacer which forms part of the spinalfusion device of FIG. 1;

FIG. 6 is a top view of the spacer of FIG. 5;

FIG. 7A is a front view of the spacer of FIG. 5;

FIG. 7B is cross sectional view of the spacer of FIG. 5 taken along lineB-B of FIG. 7A;

FIG. 7C is an enlarged cross sectional view of the flexible tab of FIG.7B;

FIG. 8A is plan view of the inner surface of an endplate of the spinalfusion device of FIG. 1;

FIG. 8B is a front view of the endplate of FIG. 8A;

FIG. 8C is plan view of the inner surface of another embodiment of anendplate of the spinal fusion device of FIG. 1;

FIG. 8D is a front view of the endplate of FIG. 8C;

FIG. 8E is a front view of a spacer with sliding ends that match thecenter dovetail slot of the endplate of FIG. 8C.

FIG. 9A is a side view of a tapered spacer which can form part of the ofthe spinal fusion device;

FIG. 9B is a top view of a spacer with cross bars at both the anteriorand posterior ends.

FIG. 10 is a perspective view of another embodiment of a spinal fusiondevice;

FIG. 11 is a perspective view of an endplate of the spinal fusion deviceof FIG. 10;

FIG. 12 is a top view of the endplate of FIG. 11;

FIG. 13 is a bottom view of the endplate of FIG. 11;

FIG. 14 is a front view of the endplate of FIG. 11;

FIG. 15 is a cross sectional view of the endplate of FIG. 14 taken alongline C-C;

FIG. 16 is a perspective view of a spacer which forms part of the spinalfusion device of FIG. 10;

FIG. 17 is a top view of the spacer of FIG. 16;

FIG. 18 is a side view of the spacer of FIG. 16;

FIG. 19 is a top view of the spinal fusion device of FIG. 10;

FIG. 20 is a cross sectional view of the spinal fusion device of FIG.19, taken along line D-D.

FIG. 21 is a flow chart showing an embodiment of a method for implantingthe spinal fusion device.

FIG. 22 is a perspective view of an embodiment of an endplate inserter;

FIG. 23 is a side view of the endplate inserter of FIG. 22;

FIG. 24 is a top view of the endplate inserter of FIG. 22 coupled withthe engaging endplates of the spinal fusion device;

FIG. 25 is a partial section view, taken along line E-E of FIG. 24, ofthe engaging endplates coupled with the endplate inserter;

FIG. 26 is perspective view of the endplate inserter, the spinal fusiondevice, and a driver coupled together;

FIG. 27 is a perspective view of an embodiment of a spacer inserter;

FIG. 28 is a perspective view of the spacer inserter of FIG. 27 coupledwith a spacer according to the present invention;

FIG. 29A is a perspective view of the endplate inserter, the spacerinserter, and the assembled spinal fusion device coupled together;

FIG. 29B is a perspective view of the endplate inserter, the spacerinserter, the assembled spinal fusion device, and the splaphammercoupled together;

FIG. 30 is a side view of the endplate inserter, the spacer inserter,and the spacer being inserted between the engaging endplates;

FIG. 31 is a perspective view of a thin endplate trial;

FIG. 32 is a perspective view of an implant construct trial.

FIG. 33 is a perspective view of an endplate inserter used to insertendplates shown in FIGS. 11 and 12;

FIG. 34 is a side view of the endplate inserter of FIG. 33;

FIG. 35 is a top view of the endplate inserter of FIG. 32 coupled withthe engaging endplates of the spinal fusion device of FIG. 10;

FIG. 36 is a partial section view, taken along line F-F of FIG. 35, ofthe engaging endplates coupled with the endplate inserter;

FIG. 37 is a perspective view of an embodiment of a spacer inserter;

FIG. 38 is a perspective view of the spacer inserter of FIG. 37 coupledwith the spacer of FIG. 16;

FIG. 39 is a side view of the endplate inserter, the spacer inserter andthe spacer being inserted between the engaging endplates;

FIG. 40 is a view of detail circle J in FIG. 39;

FIG. 41 is a perspective view of the endplate inserter, the spacerinserter and the assembled implant coupled together;

FIG. 42 is a perspective view of a slap-hammer;

FIG. 43 is a perspective view of the assembled implant, the endplateinserter, and the slap-hammer coupled together;

FIG. 44A is a perspective view of another embodiment of a spinal fusiondevice;

FIG. 44B is a top view of the spinal fusion device of FIG. 44A;

FIG. 45 is a side view of adjacent vertebral bodies with the spinalfusion device of FIG. 44A disposed therebetween;

FIG. 46 is plan view of the inner surface of an endplate of the spinalfusion device of FIG. 44A;

FIG. 47 is a front view of an endplate of the spinal fusion device ofFIG. 44A;

FIG. 48 is a side view of an endplate of the spinal fusion device ofFIG. 44A;

FIG. 49 is a perspective view of a spacer of the spinal fusion device ofFIG. 44A;

FIG. 50A is a side view of a spacer of the spinal fusion device of FIG.44A;

FIG. 50B is an enlarged view of the flexible tabs of FIG. 49;

FIG. 51 is a side view of the endplate inserter coupled with theendplates being inserted in between the adjacent vertebrae using alateral approach;

FIG. 52 is a top view of the endplate inserter coupled with theendplates being inserted in between the adjacent vertebrae using alateral approach;

FIG. 53 is a perspective view of the spacer of FIG. 49 attached with anembodiment of a spacer inserter;

FIG. 54 is a side view of the endplate inserter, spacer inserter of FIG.53 coupled with the spacer of FIG. 49 showing the spacer being insertedbetween the engaging endplates;

FIG. 55 is a top view of the endplate inserter, spacer inserter of FIG.53 coupled with the spacer of FIG. 49 showing the spacer being insertedbetween the engaging endplates;

FIG. 56 is a perspective view of the assembled fusion implant of FIG.44, the endplate inserter, and a slap-hammer coupled together.

DETAILED DESCRIPTION

In the following detailed description, reference is made to theaccompanying drawings which form a part hereof wherein like numeralsdesignate like parts throughout, and in which is shown by way ofillustration embodiments in which the invention may be practiced. It isto be understood that other embodiments may be utilized and structuralor logical changes may be made in alternate embodiments. Therefore, thefollowing detailed description is not to be taken in a limiting sense,and the scope of embodiments in accordance with the present invention isdefined by the appended claims and their equivalents.

This description is intended to be read in connection with theaccompanying drawings, which are to be considered part of the entirewritten description of this invention. The drawing figures are notnecessarily to scale and certain features of the invention may be shownexaggerated in scale or in somewhat schematic form in the interest ofclarity and conciseness. In the description, relative terms such as“horizontal,” “vertical,” “up,” “down,” “top,” “bottom,” “outer,”“inner,” “front,” “back,” “anterior,” and “posterior,” as well asderivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,”etc.) should be construed to refer to the orientation as then describedor as shown in the drawing figure under discussion. These relative termsare for convenience of description and normally are not intended torequire a particular orientation. Terms including “inwardly” versus“outwardly,” “upwardly” versus “downwardly,” “longitudinal” versus“lateral” and the like are to be interpreted relative to one another orrelative to an axis of elongation, or an axis or center of rotation, asappropriate. Terms concerning attachments, coupling and the like, suchas “connected” “interconnected,” “coupled,” “engaged” and “attached”refer to a relationship wherein structures are secured or attached toone another either directly or indirectly through interveningstructures, as well as both movable or rigid attachments orrelationships, unless expressly described otherwise. The term“operatively connected” is such an attachment, coupling or connectionthat allows the pertinent structures to operate as intended by virtue ofthat relationship.

Embodiments of a spinal fusion device that provides column support tothe spine and facilitates a fusion between adjacent vertebral bodies aredisclosed. In certain embodiments, the fusion device includes threepieces, namely, a pair of endplates configured to be attached tovertebrae flanking a vertebral disc space, and a single spacerpositioned between the two endplates and releasably attached to the twoendplates to maintain the endplates in a lordotic alignment.

In an embodiment, the endplates of the fusion device are shaped to matchthe general shape of the vertebral body and to inhibit subsidence intothe vertebra. The outer faces of the pair of endplates containprojections that extend into and engage with the end of vertebrae. Theprojections reduce migration of the device within the disc space afterengagement with the end of vertebrae. The endplates include a variety ofopenings to allow bone to grow through the endplates. The endplates mayinclude one or more slots with a dovetail-shaped cross section. The oneor more slots extend from the anterior end of the endplates to theposterior end of the endplate, and are sized to receive thecorresponding sliding plate or plates of the spacer. As usedhereinafter, the “anterior end” of an end plate is the end from whichthe spacer is inserted between two endplates.

In this embodiment, the spacer has a shape that generally matches theshape of the mating endplates. The spacer has two arms connected by acrossing bar at the posterior ends or at both the posterior ends andanterior ends. The spacer is used to distract the endplates duringinsertion and is always inserted between the two endplates in ananterior-to-posterior direction.

In an embodiment, the spacer contains one or more flexible tabs thatinterface with corresponding slots on the engaging endplates to lock thespacer to the endplates. The flexible tab/slot design allows the spacerto be locked into the endplates without the use of lockinginstrumentation. In another embodiment, each endplate contains one ormore flexible tabs that interface with corresponding slots on thesurface of the spacer to lock the endplate to the spacer.

In an embodiment, the flexible tab also contains a sloped sidewall thatallows the spacer to be disengaged from the endplates by pulling thespacer with sufficient force in the posterior-to-anterior direction, soas to dissemble an implanted fusion device in situ.

The top and the bottom surface of the two arms of the spacer may containdovetail-shaped sliding plates to interface with the corresponding slotson the endplates. During the assembling process, the spacer is insertedbetween the pair of endplates in the anterior-to-posterior direction.Once fully engaged with the endplates, the single piece spacer providessupport to endplates along lateral, anterior, and posterior aspects ofthe fusion device to share axial compressive loads. In one embodiment,the spacer includes an opening proximate the anterior end for placingthe bone graft after it has been assembled within the intervertebralspace.

In an embodiment, the top and bottom surfaces of the spacer aresubstantially parallel to each other, so as to separate the endplatesfrom each other in a parallel fashion. A lordotic angle is createdthrough various angles created in the engaging endplates.

In an embodiment, the height of the spacer is designed to vary along thelength in the anterior-posterior direction, such that the height betweenthe anterior end of the spacer is greater than the height between theposterior end of the spacer. In this embodiment, the lordotic angle iscreated by the spacer and not through various angles created in theengaging endplates.

In an embodiment, the lordotic angle is created by both the endplate andthe spacer. The modular design of the spinal fusion device allows forthe device to be customized to fit a particular patient's anatomy. Thespinal fusion device can be used in the lumbar spine and in the cervicalspine as well.

FIGS. 1-9 show embodiments of a spinal fusion device 10. As shown inFIGS. 1 and 2, the assembled device 10 has an anterior end 20, aposterior end 22 and two sides 40 and 42. The device 10 generallyincludes endplates 12 and 14 and a spacer 24 sandwiched between theendplates 12 and 14. The outer surfaces 16 and 17 of the endplates 12and 14 are shaped similar to the natural shape of the vertebral body toprovide a relatively large contact area between the endplates and theinterfacing vertebral bodies. The contact force between the vertebraeand the endplates is imparted over a large surface area and hencereduces the risk of subsidence of the fusion device 10 into thevertebrae. In this embodiment, the outer surface 16 or 17 of endplates12 or 14, respectively, has a slightly convex shape to conform to theconcave end surfaces 19 and 21 of vertebrae 47 and 48, as shown in FIG.4B. As shown in FIG. 2, the outer surfaces 16 and 17 of the endplates 12and 14 may contain a variety of openings 26 and 30 to allow bone growththrough the endplates 12 and 14 and between the adjacent vertebrae 47and 48 shown in FIGS. 4A and 4B.

Referring now to FIG. 3A, the outer surfaces 16 and 17 of the endplates12 and 14 may contain multiple spikes 36 protruding from the outersurfaces 16 and 17 to anchor the endplates 12 and 14 to the end surface19 and 21 of corresponding vertebrae 47 and 48 (see FIG. 4B). The spikes36 extend into the body of vertebrae 47 and 48 to prevent migration ofthe fusion device 10 within the disc space after implantation. Thespacer 24 is engaged with both endplates 12 and 14 and maintains thedistance between two endplates. Spacers of different thickness may beused to create spinal fusion devices with desired height (i.e., a heightthat matches the height of the disc space in which the spinal fusiondevice is implanted).

In order to maintain the natural lordotic angle of the spine, thethickness of the spinal fusion device 10 may vary from the anterior end20 to the posterior end 22. As shown in FIG. 3A, the spinal fusiondevice 10 has a posterior height 18 defined by the distance between theouter surfaces 16 and 17 at the posterior end 22 of the endplates 12 and14, and an anterior height 34 defined by the distance between the outerfaces 16 and 17 at the anterior end 20 of the endplates 12 and 14. Theanterior height 34 is greater than the posterior height 18 in order tomaintain the natural lordotic angle of the spine. In this embodiment,the different heights at the anterior end and the posterior end isachieved by varying the thickness of the endplates 12, 14 at theanterior end 20 and the posterior end 22. FIG. 3B shows an endplate witha built-in lordotic angle 4. FIGS. 4A and 4B show the positioning of animplanted spinal fusion device 10.

The implanted spinal fusion device 10 may be filled with bone graft tofacilitate the growth of bone through the fusion device. A bonesubstitute material, such as demineralized bone matrix, calciumphosphate, calcium sulfate or synthetic bone substitute materials, canalso be packed within the fusion device. The bone graft is placed withinthe central cavity 82 of spacer 24 (see FIG. 5) before the spacer 24 isinserted between the endplates 12 and 14.

In one embodiment, the spacer 24 has an open anterior end, as shown inFIG. 9B, that allows insertion of the bone graft after the spacer asbeen assembled with the engaging endplates. This embodiment of thespacer 24 may further contain an optional retaining plate that isattached to the anterior end of the spacer 24 after the insertion of thebone graft to prevent migration of bone graft after implantation.

Referring again to FIG. 1, the spacer 24 provides support to theengaging endplates and provides a predetermined spacing between theouter surfaces 16 and 17 of plates 12 and 14. The predetermined spacingis approximately equal to the height of the disc material that occupiedthe disc space between the vertebral bodies when the disc was healthy.As shown in FIG. 1, the spacer 24 may include two arms 44 and 46 thatextend between the plates 12 and 14 along the length of the spinalfusion device 10 from the anterior end 20 to the posterior end 22.

As shown in FIGS. 5 and 6, the arms 44 and 46 may be substantiallyparallel to each other and are connected at both the posterior andanterior ends by connectors 66 and 69, respectively. The connectors 66and 69 help share the load with the engaging endplates 12 and 14 and thearms 44 and 46 of the spacer 24. The connectors 66 and 69 also preventmigration of bone graft from the spinal fusion device in the posteriorand anterior directions. As shown in FIG. 7A, the thickness of theconnectors 66 and 69 may be defined as the spacer height (h_(s)). Theconnector 69 may further contain notches 51 to allow clearance for tabson a spacer inserter 114 as it is being released after the implant hasbeen assembled. Each arm may contain one or more flexible locking tab62, a sidewall 56, and a side pocket 60. As shown in FIG. 7A, threadedhole 67 and slot 68 in the anterior side of spacer 24 allow for apositive attachment with the spacer inserter 114 shown in FIG. 27.Threaded hole 67 of spacer 24 attaches with the corresponding threadedrod 121 of spacer inserter 114. Slot 68 of spacer 24 may engage with acorresponding pin 123 of spacer inserter 114 to prevent rotation of thespacer after it has been attached to the spacer inserter.

With continued reference to FIGS. 6 and 7A, the arm 44 of the spacer 24may include a pair of sliding ends 50 and the arm 46 of the spacer 24includes a pair of sliding ends 52. The sliding ends 50 and 52 have endwidths 54 and 58, respectively, that are greater than the width of themidsection of the arms 44 and 46, thus forming dovetail shaped slidingends 50 and 52 that fit into the corresponding slots 70 on the endplates12 and 14. Once assembled, the edges of the dovetail shaped sliding ends50 and 52 engage with the side walls of the dovetail shaped slots 70 andhold the spacer and the corresponding endplate together. In anembodiment, the dovetail shaped sliding ends 50 and 52 and have a lengththat is the same as the length (L_(a)) of the arms 44 and 46. In certainembodiments, the length L_(a) may be about 50%-80%, 55%-75%, 60%-70% or66%-67% of the overall length (L_(b)) of the spacer 24.

As shown in FIG. 6, sliding ends 50 and 52 may contain only a partialdovetail (i.e., a dovetail section 61 that is shorter than the length(La) of the arms 44 and 46) to aid in assembly with the engagingendplates during insertion. Specifically, the partial dovetail designmakes it easier for a surgeon to adjust the position of the spacer 24between the endplates 12 and 14 and engage the spacer 24 with theendplates 12 and 14. With a portion of the dovetail removed, shown as 64in FIG. 6, this portion of arms 44 and 46 enters the mating dovetailslots 70 in endplates 12 and 14 first while the spacer is being used todistract the endplates, which may not be parallel. This design thusallows the spacer 24 to extend in between the endplates 12 and 14 in aposterior direction and thus separate the endplates 12 and 14 in aparallel fashion, before the dovetails 61 of the spacer 24 engage withthe mating dovetail slots 70 of endplates 12 and 14. In certainembodiments, the length 61 may be about 25%-50%, 30%-45%, 33%-40% or36%-37% of the overall length (L_(b)) of the spacer 24.

FIG. 7B shows a cross-section of an embodiment of the flexible lockingtab 62. The flexible locking tab 62 may include a cantilever structure55 formed over a space 53. The cantilever structure 55 contains aprotrusion 59 that locks into the locking slot 38 on endplates 12 and14. The protrusion 59 contains a sloped front wall 64 that allows thecantilever structure 55 to be depressed into the space 53 when thespacer 24 is pushed into the space between the endplates 12 and 14 inthe anterior-to-posterior direction. The cantilever 55 bounces back whenthe protrusion 59 reaches the locking slot 38 and self-locks into thelocking slot 38. Such a design renders it possible to assemble thespinal fusion device 10 in situ by inserting the endplates 12 and 14into a disc space and then inserting the spacer 24 between the twoendplates and advancing the spacer 24 towards the posterior end of theendplates until the flexible locking tabs 62 on the spacer 24 lock intothe corresponding lock slots 38 on the endplates.

In certain embodiments, the protrusion 59 may also contain a sloped backwall 65 that allows the protrusion 59 to be disengaged from the lockingslot 38 by pulling the spacer 24 in the posterior-to-anterior directionwith sufficient force. The sloped back wall 65 makes it possible todissemble an implanted spinal fusion device in situ by pulling out thespacer 24 and then remove the endplates 12 and 14. Such a releasabledesign allows a surgeon to remove the spinal fusion device or to replacethe endplate/spacer with an endplate/spacer of different size or height.

As shown in FIG. 7C, the front wall 64 of the protrusion 59 forms anangle 57 with the top surface of the spacer and the back wall 65 of theprotrusion 59 forms an angle 63 with the top surface of the spacer. Incertain embodiments, the angle 57 is in the range of about 120-170degrees, preferably 135-160 degrees, and the angle 63 is in the range of95-135 degrees, preferably 105-120 degrees. In another embodiment theangle 63 is about 90 degrees and does not allow the spacer 24 to bedisengaged from the endplates when a force is applied to spacer 24 inthe posterior-to-anterior direction.

The number and position of the flexible locking tab 62 may vary invarious designs of the spinal fusion device 10. In certain embodiments,the flexible locking tab 62 are formed on the endplates and lock intocorresponding slots formed on the spacer.

With reference now to FIGS. 8A and 8B, the slots 70 may be sized toaccommodate the dovetail shaped sliding ends 50 and 52 of the spacer 24and hold the spacer 24 in place. The spacer 24 can be coupled to theengaging endplates 12 and 14 by sliding the sliding ends 50 and 52 intothe slots 70 in the anterior-to-posterior direction. The flexible tab 62is pressed downward into space 53 (FIG. 7B) during the insertion processuntil the tab 62 reaches and locks into the slot 38 of the engagingendplate. The endplate 12 further contains a dovetail shaped slot 72that engages with an endplate inserter during the assembling process.The inner surface 15 of endplate 14 is substantially similar to that ofthe endplate 12.

FIGS. 8C and 8D show another embodiment of the end plates 12 and 14. Inthis embodiment, each endplate may contain one large centered dovetailslot 84 as opposed to two side dovetail slots 70 for engaging with thespacer 24. Specifically, the sidewalls 85 and 86 of the dovetail slot 84interact with the edges 87 and 88 of the sliding ends 50 and 52,respectively, thus coupling the spacer 24 to the endplate. The inserterdovetail slot 72 is formed above the centered dovetail slot 84. FIG. 8Eis a front view of a spacer 24 with sliding ends that match the centereddovetail slot 84 of the endplate.

The engaging endplates 12 and 14 may have substantially identical ordifferent lordotic angles. In certain embodiments, the lordotic angle ofthe fusion device 10 is created by the endplates 12 and/or 14. Thespacer 24 may has have the same predetermined height along the length ofsliding ends 50 and 52. Spacers 24 of different heights (h_(s)) may beused to assemble with the engaging endplates 12 and 14 to allow theassembled construct height to be custom fit to various patient discspace heights.

In other embodiments, the lordotic angle of the fusion device is createdby the spacer 24. FIG. 9A shows a taped single spacer 24 with variableheight along the length of sliding ends 50 and 52. When this spacer 24is positioned between the engaging endplates 12 and 14, the height ofthe assembled fusion device 10 decreases in a direction from theanterior end 20 to the posterior end 22 to maintain the natural lordoticangle of the human spine. The predetermined angle 48 of the spacer 24corresponds to the desired lordotic angle of the patient at the affectedlevel.

Referring now to FIGS. 10-20, there is shown another embodiment of aspinal fusion device 400. As shown in FIG. 10, the spinal fusion device400 generally includes two identical endplates 200 and a spacer 300therebetween. The spinal fusion device 400 may be used in the cervicalspine through an anterior approach, or sized to be used in the lumbarspine as well. In this embodiment, the endplates 200 are designed with ashape to fit the ends of adjacent cervical vertebrae.

Referring now to FIGS. 11-15, each endplate 200 may contain a flexibletab 210 for locking into a corresponding slot 320 on the spacer 300 anda series of projections 220 extending from the outer faces 215 of therespective endplate 200 for fixation of the engaging plates 200 with thecervical vertebral endplates. The endplate 200 may also contain a pairof side dovetail slots 250 on its inner surface 225 to receive thecorresponding dovetail sliding plates on the spacer 300 and a centerdovetail slot 230 to receive the corresponding structure on the endplateinserter. As shown in FIG. 15, the flexible tab 210 extends into theslot 250. The sloped front wall 235 of the flexible tab 210 allows thetab to be pushed upward while the spacer 300 is being assembled with theendplates 200 and to lock into the corresponding structures on thespacer 300 in a full assembled spinal fusion device. In this embodiment,the tab 210 has an end wall 245 that is substantially perpendicular tothe inner surface 225 of the endplate 200. In other embodiments, the tab210 has a sloped end wall 245. In certain embodiments, the front wall235 forms an angle 257 of about 120-170 degrees, preferably 135-150degrees with the inner surface 225. In other embodiments, the end wall245 forms an angle 263 of 95-135 degrees, preferably 105-120 degreeswith the inner surface 225.

Referring now to FIGS. 16-18, the spacer 300 may contain two arms 340,and connectors 350 and 365 that connect the arms 340 at the posteriorand anterior ends respectively. As shown in FIG. 18, the outer surfaces360 and 370 of the arms 340 form an angle 310 to maintain the naturallordotic angle in the cervical spine. Since the lordotic angle iscreated with the spacer 300, the engaging endplates 200 may beessentially flat. The spacer 300 contains a slot 320 on each arm 340 tocaptures the flexible tab 210 of the engaging endplates 200 duringassembly to lock the spacer 300 to both the top and bottom engagingendplates 200. In this embodiment, one slot 320 is located on the outersurface 360 of one arm 340 and another slot 320 is located on theopposite outer surface 370 of another arm 340 so as to receive theflexible tab 210 from each endplate 200. The spacer 300 may furthercontain a side pocket 330 in each arm 340 to receive a correspondingstructure on the spacer inserter. The connector 365 may further containnotches 351 to allow clearance for tabs on a spacer inserter as it isbeing released after the implant has been assembled.

An completely assembled spinal fusion device 400 is shown in FIGS. 19and 20. The cross-sectional view of the device (FIG. 20) shows that thespacer 300 creates the desired lordotic angle. As noted earlier, whilethe tab 210 shown in FIG. 20 has an end wall 245 that is substantiallyperpendicular to the inner surface 225 of the endplate 200, the tab 210may have a sloped end wall 245 so that an implanted fusion device 400may be dissembled in situ by pulling the spacer 300 out of the engagedposition with sufficient force that disengages the tab 210 from thepocket 320.

The endplates of the spinal fusion devices may be constructed with abiocompatible material with sufficient strength. Examples of suchmaterials include, but are not limited to, metals such as titanium,stainless steel, cobalt-chromium-molybdenum, titanium alloy and otheralloys, polymers such as polyetheretherketone (PEEK), ceramics,composites such as carbon fiber reinforced PEEK. In one embodiment, theendplates are constructed with a titanium alloy, such as atitanium-aluminum-vanadium alloy.

Similarly, the spacers of the spinal fusion devices may be constructedwith a biocompatible material with sufficient strength. Examples of suchmaterials include, but are not limited to, metals such as titanium,stainless steel, cobalt-chromium-molybdenum, titanium alloy and otheralloys, polymers such as polyetheretherketone (PEEK), ceramics,composites such as carbon fiber reinforced PEEK. In one embodiment, thespacer is constructed with polyetheretherketone.

In some embodiments, surfaces of the engaging plates and/or spacer thatcontact bone may include a coating to promote osteointegration of theimplant with bone. Examples of the coating include, but are not limitedto, a titanium plasma spray, hydroxyapatite, or a bone morphogeneticprotein.

In another embodiment, the spacer and/or endplates are made with aradiolucent material to allow the bone fusion mass to be seen onradiographic images.

Also disclosed are an instrumentation set and methods for implanting aspinal fusion device between adjacent vertebral bodies. Theinstrumentation set may include trial endplate and trial components, anendplate inserter, spacer inserters, hex drivers, and slap hammers.Trial components may be of various sizes and lordotic angles. Anendplate inserter may be used to place the endplates between adjacentvertebral body after a discectomy has been performed. A spacer may beattached to a spacer inserter to guide the spacer through the endplateinserter.

With reference to FIG. 21, shown is an embodiment of a method 2100 forimplanting embodiments of the spinal fusion device. To installembodiments of the spinal fusion device, a block discectomy may beperformed with an anterior approach or a lateral approach. In ananterior approach, a surgical exposure of spine is created by passingthrough or going behind the abdominal cavity. In a lateral approach, thesurgical exposure of spine is created by passing through the psoasmuscle (transpsoas). The method 2100 may include preparing (block 2102)a spinal disc space between two adjacent vertebrae by removing theintervertebral disc along with anterior osteophytes adjacent to theinterspace. The removing may be done using various techniques known inthe art. The method 900 further includes determining (block 2104) theappropriate size endplate footprint using a thin endplate trial anddetermining (block 2106) the appropriately sized implant using animplant construct trial. As shown in FIG. 31, an endplate trial 140 is athin plate that is used to determine the appropriate size of endplate inorder to maximize endplate coverage of the ends of adjacent vertebraeand reduce the chance of subsidence. As is well known to a person ofordinary skill in the art, patients of different sizes and weight mayrequire endplates of different sizes. A thin endplate trial 140 may beprovided for each endplate footprint. FIG. 32 depicts an implantconstruct trial 150. A construct trial corresponds to the actualfootprint, thickness, and lordotic angle between the vertebra formed bythe assembly of the endplates with the spacer. The implant constructtrial 150 allows a surgeon to select the appropriately sized implant tocustom match the patient's own disc space. The surgeon is able to testevery combination of implant that can be formed with engaging endplatesand spacers.

An endplate inserter may be operationally coupled (block 2108) with apair of endplates so that endplates may be inserted (block 2110) intothe spinal disc space. A spacer may be coupled (block 2112) to a spacerinserter so that the spacer may be inserted (block 2114) into a lumen ofthe endplate inserter. When inserting the spacer, the spacer is advanced(block 2116) towards the posterior end of the endplates until the locktabs on the spacer lock into the corresponding lock slots on theendplates. The spacer inserter is decoupled (2118) from the spacerinserter and the endplate inserter is decoupled (2120) from theendplates. The method may further include inserting bone graft or bonesubstitute into a central portion of the spinal fusion device.

FIGS. 22 and 23 depict an embodiment of an endplate inserter 100. Theendplate inserter 100 includes a handle 102 and flexible arms 104 thathold a pair of endplates. The handle 102 includes a lumen 106 that issized to allow the insertion of a spacer between the endplates with aspacer inserter 114 (see FIG. 29A). Each arm 104 may include a couplingplate 108 that can be removably attached to an endplate. In oneembodiment, the coupling plate 108 is a dovetailed plate that matches toa corresponding female dovetail slot 72 on the endplate (as shown inFIGS. 8A and 8B). The coupling plate 108 may further include tabs 110that engage with the slot 26 of the endplate 12 or 14 to lock theinserter 100 to the endplate 12 or 14. FIG. 24 depicts an endplateinserter 100 with endplate 12 attached to the flexible arms 104.

The arms 104 of the endplate inserter 100 are flexible to allow them tobend so spacers 24 of varying pre-determined heights can be passedthrough the inserter 100 and inserted between the engaging endplates 12and 14. The inserter 100 may include a threaded screw 112 to allow tabs110 to be opened or closed. When the screw 112 is advanced, the tab 110is in the locked position that engages with the slot 26 of theendplates, thus securing the endplates 12 and 14 to the endplateinserter 100. When the screw 112 is backed out, the tab 110 isdisengaged from the slot 26 to allow the inserter 100 to be separatedfrom the endplates 12 and 14. The notch 51 in the spacer 24 allows anopening for the tab 110 to pass through the spacer 24 after the tab 110is disengaged from the endplates 12 and 14 (See FIGS. 5 and 7A). Asshown in FIG. 26, a driver 130 may be used to turn the screw 112 todisengage the tab 110 of the endplate inserter 100 from the slot 26 ofthe engaging endplates.

FIG. 27 depicts a perspective view of a spacer inserter 114. The spacerinserter 114 includes a rotating threaded shaft 121 and a fixed pin 123,a inserter body 124, and a turning knob 122. The threaded shaft 121 maybe rotated by turning knob 122 and thus engaging the threaded shaft withthe threaded hole 67 in spacer 24. The fixed pin 123 of spacer inserter114 engages with the mating slot 68 of spacer 24 to prevent the spacerfrom rotating once it has been coupled with the spacer inserter 114.FIG. 28 shows a perspective view of the spacer 24 coupled with thespacer inserter 114.

Referring now to FIGS. 29A, 29B and 30, the body 124 of the spacerinserter 114 interfaces with the lumen 106 of endplate inserter 100 asdepicted in the perspective view of FIG. 29. The clearance between thebody 124 and the lumen 106 is minimized to provide a controlled deliveryof the spacer 24 through the endplate inserter 100 and into the engagingendplates 12 and 14. Surface 128 of the spacer inserter 114 is an impactsurface for interface with a mallet during the insertion of the spacer24 between the endplates 12 and 14. Slots 125 of spacer inserter 114 areused to couple the inserter with a slap-hammer 160 to allow an impulseforce to be applied to the spacer 24 to disengage the flexible tab 62from the engaging slot 38 of the endplates 12 and 14, thus allowing thespacer to be removed from the endplates after assembly within the discspace. FIG. 29B shows the slap-hammer 160 attached to the spacerinserter 114.

FIG. 30 depicts a view of the spacer 24 entering the space between theendplates 12 and 14. In FIG. 30, the spacer 24 is not yet locked intothe endplates 12 and 14, but has been sufficiently advanced into thespace between the endplates 12 and 14 to separate the endplates into asubstantially parallel position to allow engagement of the dovetails 61of the sliding ends 50 and 52 with the corresponding slots 70 (not shownin FIG. 30) on the endplates 12 and 14. Separation of the endplates 12and 14 by the spacer 24 may force projections 36 on the outer surfacesof the engaging plates into the bony end of the adjacent vertebrae toattach the endplates 12 and 14 to the body of the vertebrae (FIG. 4B).

While the instrumentation in FIGS. 22-32 is shown only with spinalfusion device 10, it is understood that the instrumentation set and thesurgical procedure described above and shown in FIGS. 22-32 can also beused to insert the spinal fusion device 400 within the cervical orlumbar spine.

FIGS. 33 and 34 show another embodiment of an endplate inserter 500.Similar to the endplate inserter 100, the endplate inserter 500 mayinclude a handle 502 and flexible arms 504 that hold a pair of endplates200. The handle 502 includes a lumen 506 that is sized to allow theinsertion of a spacer between the endplates with a spacer inserter 514.Each arm 504 includes a coupling plate 508 that can be removablyattached to an endplate 200. In one embodiment, the coupling plate 508is a dovetailed plate that matches to a corresponding female dovetailslot 230 on the endplate 200 (shown in FIG. 14). The coupling plate 508may further include flexible tabs 510 that engages with the slot 226 ofthe endplate 200 to lock the inserter 500 to the endplate 200. Theflexible tabs 510 are pressed downward during the insertion processuntil the tabs 510 reaches and lock up into the slot 226 of the engagingendplates 200. Slots 525 allow the attachment of a slap-hammer to theendplate inserter 500 to remove the endplate inserter 500 from anassembled spinal fusion device 400. FIG. 35 shows the endplate inserter500 coupled the endplates 200. FIG. 36 is a partial cross sectional viewalong the line F-F of FIG. 5 showing the coupling mechanism between theendplates 200 and the endplate inserter 500.

FIG. 37 depicts a perspective view of another embodiment of spacerinserter 514. The spacer inserter 514 may include a pair of arms 520 tohold the spacer 300, an inserter body 524, and a turning knob 522. Thearms 520 may include tabs 516 that couple with slots 330 of a spacer 300(see FIG. 16). The tabs 516 allow the spacer 300 to be coupled with aspacer inserter 514. FIG. 38 shows a perspective view of the spacer 300coupled with the spacer inserter 514. The arms 520 of the spacerinserter 514 may be spread wider by turning knob 522, thus increasingthe distance 526 between tabs 516. Turning knob 522 in the oppositedirection will shorten the distance 526 between the tabs 516 to providea clamping force to the sides 335 of the spacer 300.

Referring to FIGS. 39 and 40, the body 524 of the spacer inserter 514interfaces with the lumen of the endplate inserter 500. Surface 528 ofthe spacer inserter 514 is an impact surface for the interface with amallet during the insertion of the spacer 300 between the endplates 200.The impact is passed to the spacer 300 through the surfaces 518 of thearms 120 to advance the spacer 300 between the engaging endplates 200.FIG. 41 shows the spacer 300 completely engaged and locked with theendplates 200 after the fusion device has been assembled in situ.

Referring now to FIGS. 42 and 43, the endplate inserter 500 may beremoved from the endplates 200 after the interbody construct 400 hasbeen assembled by attaching a slap-hammer 560 to the endplate inserter500 and applying an impulse force to disengage the tabs 510 from theslots 226 in the endplates 200. A slot 351 in the spacer 300 allows anopening for the tab 510 to pass through the spacer 300 after the tab 510is disengaged from the endplates 200 (See FIGS. 16 and 17).

Referring now to FIGS. 44A-50B, shown are various diagrams and viewsillustrating another embodiment of a spinal fusion device 600. As shownin FIG. 44A, the spinal fusion device 600 generally includes twoendplates 700 and the spacer 800 therebetween. The spinal fusion device600 can be used in the lumbar spine through a lateral approach. In thisembodiment, the endplates 700 are designed with an outer surface 760 tobe convex in shape to generally fit the concavity of the adjacentvertebral boney surface. FIG. 44B shows a top view of the endplate 700.FIG. 45 shows adjacent vertebral bodies with the spinal fusion device600 disposed therebetween.

FIG. 46 shows the inner surface of the endplate 700. Each endplate 700may contain two openings 710 for a bone graft to grow through theendplate 700 and allow fusion with an adjacent vertebrae, an edge 725which provides a surface to engage with flexible tabs 810 of spacer 800,two central dovetail slots 720 and 730 to couple with the endplateinserter 900 and the spacer 800. The dovetail slots 720 and 730 may becentered on the bottom surface 740 of the endplate at two differentdepths so the spacer 800 can couple with the mating dovetail slot 720 inendplate 700 while simultaneously allowing an endplate inserter to beengaged with the dovetail slot 730 in the endplate. As shown in FIG. 47,which shows a side view of the end plate 700, the endplate 700 containsa series of projections 750 extending from the outer faces 760 of theendplates 700 for fixation of the engaging plates 700 with the lumbarvertebral bodies. The flexible tab 810 extends into the larger opening710 while the surface 735 prevents the spacer 800 from accidentaldisengagement from the endplates 700 after assembly. The sloped wall 820of the flexible tabs 810 allows the tabs 810 to be pushed away from theengaging endplate 700 while the spacer 800 is being assembled with theendplates. Once the flexible tab 810 enters the larger opening 710 inendplate 700, the flexible tab 810 snaps into the opening to lock theendplates 700 with the spacer 800 therebetween, as shown in FIGS. 44Aand 44B.

FIGS. 49-50B show various views of the spacer 800, as shown in FIG. 49,the spacer 800 may contain sliding ends 840 and 850. The width 860 ofsliding surfaces 840 and 850 are greater than the width of themidsection of the spacer 800, thus forming dovetail shaped sliding ends840 and 850 that fit into the corresponding slots 720 of the endplates700. The lead-in width 865 of the spacer 800 may be less than thedovetail width 860 to allow the spacer to slide in between the endplates700 during initial assembly and separate the endplates 700 in a parallelfashion before the sliding ends 840 and 850 of spacer 800 engage withthe corresponding dovetail slots 720 of endplates 700. In certainembodiments, the dovetail surfaces 840 and 850 have a length L_(c) thatmay be about 20%-60%, 25%-50%, 30%-45% or 32%-40% of the overall length(L_(d)) of the spacer 800. FIG. 50A shows a front view of the spacer800.

Referring again to FIGS. 49 and 50A, slots 870 at the anterior end ofthe spacer 800 allow clearance for locking tabs of endplate inserter 900to pass through when disengaging the inserter 900 from the spinal fusionimplant 600 after it has been assembled. As shown in FIG. 50B, thesloped wall 820 of the protrusion 810 forms an angle 857 with the topsurface of the spacer and the back wall 830 of the protrusion 810 formsan angle 863 with the top surface of the spacer. In certain embodiments,the angle 857 is in the range of about 120-170 degrees, preferably135-160 degrees, and the angle 863 is in the range of 95-135 degrees,preferably 105-120 degrees. In another embodiment the angle 863 is 90degrees and does not allow the spacer to be disengaged from theendplates when a force is applied to spacer 800 in the directionopposite in which it was inserter into the endplates 700.

FIGS. 51-56 show the approach and instrumentation used to assembleendplates 700 and spacer 800 to form spinal fusion implant 600. FIGS. 51and 52 generally show the lateral approach used to insert the endplates700 into a disc space using the endplate inserter 900. FIG. 53 shows thespacer 800 locked with the spacer inserter 914. FIGS. 54 and 55 show thespacer inserter 914 entering the lumen in the handle of endplateinserter 900 thus guiding the spacer 800 into the proper positionbetween the two endplates 700. FIG. 56 shows the slap-hammer 960 coupledwith the endplate inserter 900, to allow an impulse force to be appliedto the endplate inserter 900 to decouple the inserter from the endplates700 of the assembled spinal fusion implant 600. Force is applied in adirection away from the spine.

Also disclosed are spinal fusion kits that contain key components of thespinal fusion device. In one embodiment, a spinal fusion kit containsmodular endplates with different sizes and lordotic angles and modularspacers with different sizes and lordotic angles. In another embodiment,the kit further contains a endplate inserter and a spacer inserter. Inyet another embodiment, the kit further contains endplate trials ofvarious footprint and construct trials of various footprint, thickness,and lordotic angles.

It is also understood that while the present invention has beendescribed with respect to at least one embodiment, the invention can befurther modified within the spirit and scope of this disclosure. Thisapplication is therefore intended to cover any variations, uses, oradaptations of the invention using its general principles. Further, thisapplication is intended to cover such departures from the presentdisclosure as come within known or customary practice in the art towhich this invention pertains and which fall within the limits of theappended claims. Further modifications and alternative embodiments ofvarious aspects of the invention will be apparent to those skilled inthe art in view of this description. Accordingly, this description is tobe construed as illustrative only and is for the purpose of teachingthose skilled in the art of the general manner of carrying out theinvention. Elements and materials may be substituted for thoseillustrated and described herein, parts and processes may be reversed,and certain features of the invention may be utilized independently, allas would be apparent to one skilled in the art of having the benefit ofthis description of the invention. Changes may be made to the elementsdescribed herein without departing from the spirit and scope of theinvention as described in the following claims.

1. A spinal fusion device, comprising: a first endplate configured forfitting within a disc space and engaging with a first vertebra, whereinsaid first endplate has an anterior end and a posterior end; and asecond endplate configured for fitting within said disc space andengaging with a second vertebra, wherein said second endplate has ananterior end and a posterior end, wherein said endplates are separatedby a single spacer that maintains a pre-determined distance between saidendplates, said spacer comprising: an anterior end; a posterior end; afirst lateral side; a second lateral side, opposite to said firstlateral side; a first surface that engages with said first endplate; asecond surface that is opposite to said first surface and engages withsaid second endplate; and a locking device that releasably engages withsaid first and second endplates and allows in situ disassembly of saidspacer from said fusion device after implantation.
 2. The spinal fusiondevice of claim 1, wherein said locking device comprises: a first set ofedges on said first surface of the spacer, said first set of edgesengage with one or more slots on said first end plate; a second set ofedges on said second surface of said spacer, said second set of edgesengage with one or more slots on said second end plate; and one or moreprotrusions on said spacer that lock into one or more slots on one orboth endplates, or one or more protrusions on one or both endplates thatlock into one or more slots on said spacer, wherein each protrusioncomprises a sloped front wall that allows said protrusion to be pushedinto a slot and a sloped back wall that allows said protrusion to bepulled out from said slot.
 3. The spinal fusion device of claim 2,wherein said spacer comprises one or more protrusions on each of saidfirst and second surfaces and said one or more protrusions lock intoslots located on corresponding endplates.
 4. The spinal fusion device ofclaim 2, wherein said first and second endplates each comprises one ormore protrusions that lock into slots located on said spacer.
 5. Thespinal fusion device of claim 2, wherein said sloped front wall of saidprotrusion forms an angle of about 120 degree to about 170 degree with asurface that said protrusion is formed on and wherein said sloped backwall of said protrusion forms an angle of about 95 degree to about 120degree with said surface.
 6. The spinal fusion device of claim 2,wherein said protrusion is formed on a cantilever to provide mobility inthe direction perpendicular to a surface on which said protrusion isformed.
 7. The spinal fusion device of claim 2, wherein said first setof edges on said first surface of the spacer comprises a first pair ofedges located proximate to said first lateral side of said spacer and asecond set of edges located proximate to said second lateral side ofsaid spacer, and wherein said first endplate comprises a first dovetailslot that engages with said first pair of edges on said spacer and asecond dovetail slot that engages with said second pair of edges on saidspacer.
 8. The spinal fusion device of claim 7, wherein said firstendplate further comprises a third dovetail slot for engagement with anendplate inserter.
 9. The spinal fusion device of claim 2, wherein saidfirst set of edges on said first surface of the spacer comprises a firstedge located proximate to said first lateral side of said spacer and asecond edge located proximate to said second lateral side of saidspacer, and wherein said first endplate comprises a dovetail slot thatengages with said first and second edges of said spacer.
 10. The spinalfusion device of claim 9, wherein said first endplate further comprisesa second dovetail slot for engagement with an endplate inserter.
 11. Thespinal fusion device of claim 1, wherein said spacer comprises a firstarm at said first lateral side and a second arm at said second lateralside, wherein said first and second arms are connected by a first crossbar at said posterior end of said spacer.
 12. The spinal fusion deviceof claim 12, wherein said spacer further comprises a second cross bar atsaid anterior end of said spacer, and wherein said arms and cross barsdefine a cavity in the center of said spacer.
 13. The spinal fusiondevice of claim 12, wherein said second cross bar at said anterior endis removable to allow insertion of a bone graft into said cavity. 14.The spinal fusion device of claim 1, wherein said first endplate has athickness at the anterior end and a thickness at the posterior end, andwherein the thickness at the anterior end is greater than the thicknessat the posterior end, so as to maintain a desired lordodic angle betweensaid first and second vertebrae.
 15. The spinal fusion device of claim14, wherein said second endplate has a thickness at the anterior end anda thickness at the posterior end, and wherein the thickness at theanterior end is greater than the thickness at the posterior end.
 16. Thespinal fusion device of claim 1, wherein said spacer has an uneventhickness that maintain a desired lordodic angle between said first andsecond vertebrae.
 17. A spinal fusion device, comprising: a firstendplate configured for fitting within a disc space and engaging with afirst vertebra, said first endplate has an anterior end and a posteriorend; and a second endplate configured for fitting within said disc spaceand engaging with a second vertebra, said second endplate has ananterior end and a posterior end, wherein said endplates are separatedby a single spacer that maintains a pre-determined distance between saidendplates, said spacer comprising: an anterior end; a posterior end; afirst lateral side; a second lateral side, opposite to said firstlateral side; a first surface that engages with said first endplate; asecond surface that is opposite to said first surface and engages withsaid second endplate; and wherein at least one of said first and thesecond endplates is locked to said spacer by engaging a flexible tabinto a locking slot.
 18. The spinal fusion device of claim 15, whereinsaid flexible tab is on said spacer and said locking slot is on said atleast one endplate.
 19. The spinal fusion device of claim 15, whereinsaid flexible tab is on said at least one endplate and said locking slotis on said spacer.
 20. A method for implanting the spinal fusion devicein a subject, comprising: preparing a disc space between two adjacentvertebrae; inserting a pair of endplates into said disc space, whereineach endplate comprises an anterior end, a posterior end, a lockinghole, and spikes on an outer surface; inserting a spacer between saidpair of endplates, wherein said spacer comprises an anterior end, aposterior end, a first surface that engages with said first endplate, asecond surface that engages with said second endplate, a first flexiblelocking tab on said first surface, and a second flexible locking tab onsaid second surface; advancing said spacer between said pair ofendplates towards the posterior end of said endplates until said lockingtabs engage with corresponding locking holes on said first and secondendplates.